80-5 Series Intensifiers

Product Features and Specifications

  • General Product Information
    • schydraulic-80-5intensifier
      HIGH OUTPUT CAPACITY
      GUARANTEED PERFORMANCE
      SIMPLE OPERATION PRINCIPLE
      DESIGNED FOR EASY MAINTENANCE
      WIDE RANGE OF OPERATING PRESSURES

      SC Hydraulic Engineering 80-5 Intensifiers operate on the same principle as our air operated liquid pumps with one distinctive difference - the air motor is modified so that it operates as a double-acting cylinder. Instead of automatically reciprocating until the stall pressure is reached, the 80 Series Intensifiers require an external four-way air valve to operate the unit.

      The end caps have 1/4" NPT air supply port connections and the unit can be supplied with a position indicator rod at the top of the intensifier if required. All ratios and options available on the intensifiers are the same as on our D5 and D6 Series pumps. The units can be mounted in any position however upright is preferred. The air cylinder does not require lubrication.

  • Applications
    • Static and burst testing
      Hydraulic Press operation
      Clamping
      Pressing
      Piercing
      Blanking
      Staking
      Flow testing requiring relatively low flows at high pressures
      Applications requiring extreme intermittent pressure and velocity commonly associated with water blasting and jetting.
  • Dimensions
    • schydraulic-80seriesintensifierdims
      POSITION ROD INDICATOR
      MODEL "A" RETRACT "B" EXTEND
      80-5 1.188 3.937

      D5 Series
      Model (Ratio)
      10-5 Series
      Model
      L A B NPT/HF4 (Std) SAE/HF4 (Optional) E F G
      C Thread D Thread C Thread D Thread
      5 003 13.125 3.5 4.75 1" 1/2" - 10 SAE 1.125 2.375 3.125
      10 thru 20 005 thru 010 12.313 3 4 1" 1/2" - 10 SAE 1.000 1.75 2.5
      25 thru 105 015 thru 060 10.875 3 3.375 1/2" 1/2" 10 SAE 10 SAE 0.875 1.75 2.5
      140 thru 440 080 thru 250 11.250 2.5 2.313 3/8" 3/8" - 9/16"-18 * 0.875 1.75 2.5
      555 350 11.188 3.75 2.313 3/8" 9/16"-18 * - - 0.0875 1.75 2.5

      * Coned and threaded high pressure connection for 1/4" O.D. tubing.


      D5
      Series
      Model
      (Ratio)
      10-5
      Series
      Model
      Hydraulic
      Piston
      Diameter (in)
      Hydraulic
      Piston Area
      (in2)
      Volume
      per Stroke
      (in3)
      Air Pressure (PSI)
                10 20 30 40 50 60 70 80 90 100
      5 003 2.375 4.43 5.54 30 75 130 175 220 270 320 370 415 465
      10 005 1.625 2.07 2.59 80 180 285 385 490 590 690 795 900 1000
      12 007 1.5 1.77 2.21 90 200 340 450 560 700 850 980 1100 1225
      20 010 1.1875 1.11 1.39 145 330 525 700 925 1100 1300 1500 1700 1900
      25 015 1 0.785 0.981 200 475 750 1000 1300 1550 1800 2000 2350 2625
      30 018 0.9375 0.689 0.861 225 525 875 1150 1500 1775 2050 2350 2700 3075
      35 020 0.875 0.601 0.751 250 600 1000 1400 1775 2125 2475 2825 3200 3625
      55 030 0.6875 0.371 0.464 400 1000 1700 2200 2900 3400 4000 4600 5200 5800
      70 040 0.625 0.307 0.384 500 1175 1950 2600 3350 4100 4900 5600 6350 7000
      85 045 0.5625 0.248 0.31 800 1700 2600 3400 4400 5100 6000 6900 7800 8600
      105 060 0.5 0.196 0.245 900 2000 3150 4200 5400 6400 7450 8500 9700 10700
      140 080 0.4375 0.15 0.188 1100 2400 3900 5400 6900 8300 9800 11200 12600 14000
      195 100 0.375 0.11 0.138 1400 3250 5250 7250 9250 11250 13250 15000 17000 18750
      280 160 0.3125 0.077 0.096 2250 4000 7750 10500 13500 16250 18750 21500 24500 27500
      440** 250** 0.25 0.049 0.061 5000 8000 12500 16500 21000 25500 30000 34000 38000 42500
      555** 350** 0.2187 0.038 0.048 6250 12500 18750 25000 31250 37500 43750 47500 51250 55000

      ** Recommended for continuous duty at pressures up to 30,000 psi. Intermittent duty above 30,000 psi.

  • Ordering
    • schydraulic-l6ordering
      TABLE 1 Pump Series Designation
      80-5 5 1/2" Bore Intensifier
      83-5 5 1/2" Intensifier with Position Indicator Rod
      TABLE 2 Seal Compound - Air Motor
      0 Buna-N (standard)
      V Viton
      TABLE 3 Seal Compound - Hydraulic Section
      Blank Standard - No Modifications
      0 Buna-N nitrile (standard)
      E EPR - ethylene propylene
      V Fluorocarbon
      * Consult factory for special compounds
      TABLE 4 Modifications
      0 Standard Pump
      A "A" Modification
      B Botton Inlet
      C Chevron Seals
      D Bottom Inlet - heavy duty (3)
      E Bottom Inlet - "A" Modification
      F Isolator - Chevron Seals (3)
      G Isolator - heavy duty (3)
      H Heavy duty
      J Bottom Inlet - "K" modification
      K "K" Modification
      M Bottom Inlet - "A" and "K" Modification
      N Isolator - "A" Modification
      P Isolator - "K" Modification
      Q Isolator - "A" and "K" Modification
      R Isolator
      S Heavy duty - "K" Modification (3)
      U Heavy duty - bottom inlet - "K" Modification (3)
      V Heavy duty - isolator - "K" Modification (3)
      TABLE 5 Material of Construction - Hydraulic Section
      W Aluminum bronze & stainless steel (standard)
      B Aluminum bronze & stainless steel D5 Series (standard)
      S Cad plate carbon steel, stainless steel (1)
      C Stainless steel
      TABLE 6 Model Designation - Pressure Ratio
      Refer to pressure ratio charts for proper selection
      TABLE 7 Port Option
      Blank Standard Pump
      SAE Straight thread as indicated on chart
      HF4 9/16-18 x 1/4" OD tube 60K psi

      Additional modifications may be included with an "M" suffix at the end of the model number.

      Notes: (1) 25 piece minimum order
      (2) Do not fill gap on a two digit description.
      (3) "A" modification included with all Chevron and Heavy Duty seal modifications.
  • Modifications
    • A Models:These models utilize dual seals in the hydraulic assembly with a bleed-off between the seals to atmosphere, thus providing a visual indication of hydraulic seal leakage. Used where contamination of the air motor from the hydraulic fluid being pumped is objectionable.

      schydraulic-amod

      B Models:The "B" models have a bottom inlet connection for convenient tank top installation or alternate mounting configuration.

      schydraulic-bmod

      C Models: The "C" Models utilize PTFE chevron packing in the hydraulic assembly for ultimate performance when other packing material is not compatible with the fluid used or because of extreme temperature conditions. The "A" modification is included on all "C" models and the check valves have PTFE o-rings.

      H Models:The "H" Models utilize special packing in the hydraulic assembly for maximum performance where hydraulic fluid media is contaminated with foreign matter, thus providing for a much greater life expectancy from the hydraulic seals than with standard o-ring seals. The "A" modification is included on all "H" models and the check valves have PTFE o-rings.

      schydraulic-hmod

      K Models:This models utilize a special air piston in the air motor assembly which decreases the stroke of the pump, thus minimizing the internal forces and increasing air motor life. Used in applications exhibiting rapid pressure losses, such as burst testing.

      schydraulic-rmod
  • Performance Chart
    • schydraulic-10-5-003perfchart schydraulic-10-5-005perfchart schydraulic-10-5-007perfchart schydraulic-10-5-010perfchart schydraulic-10-5-015perfchart schydraulic-10-5-018perfchart schydraulic-10-5-020perfchart schydraulic-10-5-030perfchart schydraulic-10-5-045perfchart schydraulic-10-5-060perfchart schydraulic-10-5-080perfchart schydraulic-10-5-100perfchart schydraulic-10-5-250perfchart schydraulic-10-5-350perfchart